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	标题	年份	作者	期	页码
	智能制造在钢帘线物流系统中的探索与应用钢帘线；智能制造；智能输送系统；AGV；MES系统	2025	柴杰，吉晓佳，徐金磊，徐海涛	第1期	1-3
作者柴杰，吉晓佳，徐金磊，徐海涛单位（无）关键词钢帘线；智能制造；智能输送系统；AGV；MES系统出处《金属制品》 2025年第51卷第1期 pp. 1-3 摘要随着全球钢帘线市场竞争的白热化，传统的生产模式已经无法满足钢帘线企业的发展需求，转型升级迫在眉睫。钢帘线工厂智能化升级改造项目建立了全流程生产制造MES系统、全自动物流WMS调度系统、扭转弓高自动检测系统、自动搭配装箱系统、自动化仓储与发货系统等。智能化改造后，生产效率与产品质量均得到了显著提高，同时劳动强度和成本实现了大幅度降低，为行业高质量发展起到了重要作用。（山东大业股份有限公司，山东诸城 262200）With fierce competition in global steel cord market, traditional production model has been unable to meet development needs of steel cord enterprises, transformation and upgrading are imminent. The intelligent upgrading project of steel cord factory has established fullprocess manufacturing MES system, automatic logistics WMS scheduling system, automatic torsional bow height detection system, automatic matching and packing system, automatic warehousing and delivery system, etc. After intelligent transformation, production efficiency and product quality have been significantly improved, labor intensity and cost have been greatly reduced, which has played important role in highquality development of industry.
	线能量对Q960E钢焊接热影响区组织及力学性能的影响 Q960E；焊接；线能量；力学性能；低温冲击功	2025	范艳军，王越洋，李硕妍，郑春雷，宋贞强，杨永强	第1期	4-11
作者范艳军，王越洋，李硕妍，郑春雷，宋贞强，杨永强单位（无）关键词 Q960E；焊接；线能量；力学性能；低温冲击功出处《金属制品》 2025年第51卷第1期 pp. 4-11 摘要利用热机械模拟试验机对Q960E钢不同焊接线能量的热影响区进行模拟，对显微组织及力学性能进行测试分析。结果表明：Q960E钢的显微组织为回火索氏体。随着焊接线能量从1.0 kJ/mm增加到3.0 kJ/mm，热影响区的组织由粗大板条马氏体逐渐向贝氏体和马氏体混合组织转变，无残余奥氏体组织。不预热的试样热模拟后低温冲击功在一定范围内波动，最大冲击功为33 J，最小冲击功为23 J。而预热温度100 ℃的试样热模拟后低温冲击功在线能量2.5 kJ/mm时最低4 J。随着线能量增加，抗拉强度由1 325.9 MPa降低到1 043.3 MPa。根据显微组织以及力学性能分析，Q960E低合金高强度钢在预热温度100 ℃，焊接线能量2.0 kJ/mm时综合性能最优。(1.燕山大学材料科学与工程学院，范艳军，王越洋，李硕妍，郑春雷，宋贞强，2.久益环球（天津）装备制造有限公司，杨永强)To simulate heat affected zones of Q960E steel under different welding heat input by adopting thermal mechanical simulation testing machine, microstructure and mechanical properties were tested and analyzed. Results show that microstructure of Q960E steel is tempered sorbite. As welding heat input increased from 1.0 kJ/mm to 3.0 kJ/mm, structure of heat affected zone gradually changed from thick lath martensite structure to mixture of bainite and martensite without residual austenite structure. The impact toughness of unpreheated sample after thermal simulation fluctuates within a range, with maximum impact energy of 33 J and minimum of 23 J. Conversely, preheated sample at 100 ℃ showed minimum low temperature impact energy of only 4 J at heat input of 2.5 kJ/mm. With increasing heat input, tensile strength reduced from 1 325.9 MPa to 1 043.3 MPa. Based on analysis of microstructure and mechanical properties, Q960E low alloy high strength steel achieves optimum comprehensive performance when preheated 100 ℃ and using welding heat input 2.0 kJ/mm.
	SAE1215H盘条氧化铁皮鼓泡机理分析 SAE1215H；盘条；易切削钢；氧化铁皮；吐丝温度	2025	董强，苏永泽，侯建伟，亓奉友，韩莹，王千瑞	第1期	12-15
作者董强，苏永泽，侯建伟，亓奉友，韩莹，王千瑞单位（无）关键词 SAE1215H；盘条；易切削钢；氧化铁皮；吐丝温度出处《金属制品》 2025年第51卷第1期 pp. 12-15 摘要 SAE1215H盘条生产过程中表面氧化铁皮出现鼓泡。对SAE1215H盘条采用不同温度加热，保温5 min后空冷，观察SAE1215H试样氧化铁皮形貌并分析氧化铁皮成分，当温度达到950 ℃时，SAE1215H盘条的氧化铁皮表面出现鼓泡，同时有穿透性裂缝，其原因是P元素聚积于氧化铁皮与基体界面，使Fe3(PO4)2含量增高，在950 ℃分解和升华后造成氧化铁皮起泡脱落。研究表明，适当降低轧制过程温度和吐丝温度可以防止SAE1215H盘条表面出现鼓泡。（1.青岛特殊钢铁有限公司，董强苏永泽，侯建伟亓奉友韩莹；2.哈焊所华通焊业股份有限公司，王千瑞）SAE1215H wire rod surface oxide scale occurred bubbling in production process. SAE1215H wire rods were heated at different temperatures and air cooled after holding for 5 minutes, oxide scale morphology of SAE1215H samples was observed and composition of iron scale was analyzed. When temperature reached 950 ℃, SAE1215H wire rod surface oxide scale appeared bubbling and penetrating cracks, which were caused by accumulation of P element at interface between iron sheet and matrix, content of Fe3(PO4)2 was increased, which promotes foaming and detachment of oxide scale after decomposition and sublimation at 950 ℃. Results show that bubbling on SAE1215H wire rod surface can be prevented by reducing rolling temperature and lay temperature properly.
	Ø50 mm HRB500E钢筋拉伸屈服平台不明显机理研究 HRB500E；钢筋；金相组织；屈服平台	2025	王哲，黄沁，马正洪	第1期	16-19
作者王哲，黄沁，马正洪单位（无）关键词 HRB500E；钢筋；金相组织；屈服平台出处《金属制品》 2025年第51卷第1期 pp. 16-19 摘要 Ø50 mm HRB500E钢筋因规格大，传统工艺依靠轧后穿水，从边部到心部组织不均匀，实际淬火冷却速率不够，红钢在轧线长时间保持高温状态，钢中先共析铁素体呈网状沿原奥氏体晶界分布，导致屈服平台不明显。通过对高氮钒铁体系、铌钒复合体系、纯钒体系三种不同的成分体系，以及不同的金相组织与轧制工艺下对比试验，找出最合适的成分体系配比和加大预穿水力度增强奥氏体再结晶轧制工艺，解决了屈服平台不明显的问题。（江苏永钢集团有限公司，江苏张家港 215628）Due to diameter 50 mm HRB500E steel reinforcement large diameter, traditional processes rely on water penetration after rolling, microstructure is uneven from edge to center, actual quenching and cooling rate is not enough, red steel maintains high temperature state for long time on rolling line, and preeutectoid ferrite in steel is distributed in network along original austenite grain boundaries, resulting in unclear yield platform. By comparing three different composition systems of high nitrogen Fevanadium system, niobiumvanadium composite system and pure vanadium system, and different microstructure and rolling process, the most suitable composition system ratio is found out and austenite recrystallization rolling process is enhanced by increasing prewater cutting force, which solves problem of unclear yield platform.
	钢绞线生产线气刀吹干装置优化设计钢绞线；气刀；捻制；冷却系统；稳定化处理	2025	张小生	第1期	20-22
作者张小生单位（无）关键词钢绞线；气刀；捻制；冷却系统；稳定化处理出处《金属制品》 2025年第51卷第1期 pp. 20-22 摘要综合分析钢绞线生产线气刀吹干装置结构的优缺点，对现有生产线气刀吹干装置进行优化设计，通过改固定式气刀为弹簧压紧式气刀，改单侧开合为双侧开合等措施，提高了水槽内断线的通过率。优化改进后，消除了拉坏气刀设备事故，降低了水槽内断线的处理难度，气刀等机械备件及压缩空气消耗率大幅降低，生产线运行稳定。（江西新华新材料科技股份有限公司，江西新余 338004）The advantages and disadvantages of air knife drying device structure in steel strand production line are comprehensively analyzed, optimization design of air knife drying device in existing production line is carried out.By changing fixed air knife to spring compressed air knife, changing unilateral opening and closing to bilateral opening and closing, passing rate of broken wire in water tank is improved.After optimization and improvement, accident of broken air knife equipment was eliminated, difficulty of handling broken wire in water tank was reduced, consumption rate of mechanical spare parts such as air knife and compressed air was significantly reduced, production line was stable.
	双捻机在钢丝绳股生产中的应用双捻机；钢丝绳；外过捻器；张力控制；捻制	2025	牛飞，夏承堂，王紫鹏，张明明，高明	第1期	23-25
作者牛飞，夏承堂，王紫鹏，张明明，高明单位（无）关键词双捻机；钢丝绳；外过捻器；张力控制；捻制出处《金属制品》 2025年第51卷第1期 pp. 23-25 摘要介绍双捻机的捻制原理、特点和实现双捻的运动过程。针对双捻机生产1-6型、1-6/12点接触型、1-6-6+6-12型钢丝绳股生产过程中的问题进行总结、分析和解决。明确双捻机生产对成捻情况、张力控制、飞轮槽尺寸和飞轮安装角度等方面的要求，强调外过捻器对产品质量控制的重要性。对双捻机规模替代管绞机的可行性进行分析和展望。（济宁长龙钢丝绳有限公司，山东济宁 272000）To introduce laying principle, characteristics and movement process of double laying machine.The problems in production process of 1-6, 1-6/12 point contact and 1-6-6+6-12 wire rope strands by double laying machine are summarized and analyzed. Requirements of double laying machine production on laying condition, tension control, flywheel slot size and flywheel installation angle are clarified, and importance of external over layer for product quality control is emphasized. Feasibility of replacing pipe stranding machine with double laying machine is analyzed and prospected.
	GB/T 5224—2023《预应力混凝土用钢绞线》修订说明预应力；钢绞线；标准修订	2025	王莉，潘捷，梁颖	第1期	26-30
作者王莉，潘捷，梁颖单位（无）关键词预应力；钢绞线；标准修订出处《金属制品》 2025年第51卷第1期 pp. 26-30 摘要 GB/T 5224—2023《预应力混凝土用钢绞线》于2024年3月1日顺利实施，新版标准为预应力钢绞线行业发展提供了框架，在推动技术进步和提高社会效益、经济效益、保证施工安全等方面发挥了创新引领作用。介绍了标准的修订背景、工作过程以及取得的成果，并结合预应力钢绞线生产企业现状以及工艺技术的经验积累，对标国际先进水平，详细论述了标准的主要修订内容。（天津市新天钢中兴盛达有限公司，天津 301616） GB/T 5224—2023 Steel strand for prestressed concrete was successfully implemented on March 1st, 2024.The new standard provides a framework for development of prestressed steel strand industry and plays innovative and leading role in promoting technological progress, improving social and economic benefits, and ensuring construction safety. The background, working process and achievements of revision of national standard are introduced. Combined with current situation of prestressed steel strand production enterprises and accumulation of experience in technology, the main revision contents of standard are discussed in detail against international advanced level.
	GB/T 43485—2023《建筑结构用密封索》研制 GB/T 43485—2023；建筑结构；Z形钢丝；密封索；桥梁	2025	骆治安，陆萍，郭吉平	第1期	31-35
作者骆治安，陆萍，郭吉平单位（无）关键词 GB/T 43485—2023；建筑结构；Z形钢丝；密封索；桥梁出处《金属制品》 2025年第51卷第1期 pp. 31-35 摘要介绍GB/T 43485—2023《建筑结构用密封索》研制的背景、必要性、研制过程和主要内容。标准针对建筑结构用密封索的订货内容、材料和技术要求等内容作了制订。主要包含一层Z形钢丝密封索、两层Z形钢丝密封索和三层及以上Z形钢丝密封索，公称直径确定为20～200 mm，适用于各类建筑结构，桥梁及其他领域用密封索也可参照本标准执行。GB/T 43485—2023是钢丝绳领域和空间建筑结构领域的一项专用标准，是对现行国家和行业标准的有益补充，有利于促进中国建筑结构密封索和中国空间建筑结构的良性发展和技术进步。（1.贵州钢绳股份有限公司，骆治安陆萍；2．贵州交通投资集团有限公司，郭吉平） To introduce background, necessity, development process and main contents of GB/T 43485―2023 Full locked cables for building structures. The standard specifies ordering contents, materials and technical requirements of full locked cables for building structures. It mainly includes one layer Zshaped steel wire full locked cable, two layers Zshaped steel wire full locked cable and three or more layers Zshaped steel wire full locked cable. Nominal diameter is determined to be 20~200 mm, which is suitable for all kinds of building structures. The full locked cable for bridges and other fields can also refer to this standard. GB/T 43485—2023 is special standard in the field of steel wire rope and space building structure. It is a useful supplement to current national and industrial standards, and is conducive to promoting benign development and technical progress of China’s building structure full locked cable and China’s space building structure.

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